AI-based KontronGrid solution for monitoring and early detection of problems in the field

With the KontronGrid solutions, consisting of hardware and software, we offer our customers a secure platform to realize the operation of Docker container-based projects in the field.

The project presented here was aimed at transferring existing Docker containers to the KontronGrid and then managing them with the help of local device software.

The focus here was on modifying the existing container build chain - with the aim of reducing the previously excessive bandwidth.
to reduce the previously excessive bandwidth usage and the resulting roaming costs.

susietec®® products

  • EquipmentCloud®
  • KontronGrid

The challenge

  • Relocation of an existing solution
  • OpenThread integration into the susietec® KontronOS operating system
  • Modification of the hardware for IP 54 and OpenThread

Solution

  • EquipmentCloud® monitoring with the KontronGrid
  • Extension of the Docker-CE environment to ensure compatibility with existing solution
  • Customization of susietec®® KontronOS Modification of the KBox A-250 with extension of the housing and integration of modified connectors

Result

  • Management of setup-specific AI models via the KontronGrid
  • Increase in uptime and reduction in bandwidth usage and roaming costs
  • Guarantee of a secure solution for operation in the field
AI-based KontronGrid solution for monitoring and early detection of problems in the field
Max Mustermann

Technical details of the project

The basis for the project presented was a complex solution with 30 Docker containers per gateway - both for open thread border routers and for AI inference.

The KontronGrid simplifies handling: in future, the distribution of the containers to the devices in the field will only require
manual upload to the system and the selection of target systems regardless of their location.

In addition, it is possible to test updates in small groups first and then install them on the relevant device in real time using the remoting function. An automated mass rollout can then take place.

Advantages for the customer

By only transferring the differences between two releases, the monthly data volume required per device is significantly reduced by using susietec®® KontronOS. Modifying the firmware of the OpenThread modules also ensures that the customer's sensors can be evaluated directly from a Docker container. No further configuration is required here.

To avoid unnecessary exposure, the susietec®® KontronOS security concept also only contains the components that are really necessary components: In the hardened state, the operating system only transfers delta updates that result from comparing the actual state in the device with the latest version on the server. In this way, we ensure that all devices contain exactly the same software version and that there are no more systems where partial updates are carried out too late or not at all.

This not only reduces the bandwidth of the integrated LTE modems and the roaming costs incurred,
but also problems and failures in the field that can be traced back to different conditions.

Exciting key figures from the client's perspective

  • The customer is part of a German limited partnership with more than 47,000 employees worldwide.
  • It is the leading international supplier of industrial sealing technology with locations in 86 countries.
  • The customer's focus is on reliability and safety, such as in ATEX environments - i.e. oil and gas - in which the KontronGrid solution is also used.
  • The customer's core products include mechanical seals and seal supply systems, magnetic couplings, carbon floating ring seals, expansion joints and flat gaskets

Download use case as PDF

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AI-based KontronGrid solution for monitoring and early detection of problems

With the KontronGrid solutions, consisting of hardware and software, we offer our customers a secure platform to realize the operation of Docker container-based projects in the field. The project presented here was aimed at transferring existing Docker containers to the KontronGrid and then managing them with the help of local device software. The focus was on modifying the existing container build chain - with the aim of reducing the previously excessive bandwidth usage and the resulting roaming costs.